SERVICES

SERVICES

From the concept to the prototype to series production, you are in the best of hands with us. We ensure your individual, optimal project success with our services.

Projektmanagement

Projektmanagement

Individual, customer-oriented project support
Experienced project coordination team
Process-accompanying validation of product maturity through to SOP
Combination of in-company processes and intensive customer service

Constant communication with the customer by project supervisors
Prioritisation in the specific customer service
Direct incorporation of customer’s ideas and requirements

Discussion of contract & project hand-over
Project structuring & development
Checking of deadlines & progress
Milestone coordination & adherence to targets
Initiation of measures & risk management
Quality coordination
Tool tracking
Change / claim management
Preliminary, accompanying and final costing
Preparation and maintenance of product specifications
Project review & reporting
Problem tracking & initial sample inspection
Project meetings & documentation
Project controlling & cost analysis

SIMULTANEOUS ENGINEERING

SIMULTANEOUS ENGINEERING

From concept and prototype to series

Skills
Methods

Wide variety of simultaneous engineering (SE) services, from initial component concepts to series methods for complex body in white structures
Consideration of financial feasibility in series production
Extensive experience from previous projects
Competence through practical approach
Use of knowledge gained from close-to-production prototype construction for later production
Close networking with the competencies of the EDAG Group guarantees optimum project results

Concept development
Support in the development phase
Component costing
Early validation of the producibility of the components
Compilation of feasibility studies
SE activity to optimise components
Evaluation of various joining technologies with a view to cutting costs and enhancing quality
Digital construction feasibility
Reduction of the geometrical fixtures by means of a joining sequence and welding group distribution optimised for body in white assembly
Optimisation of the components and assemblies, to maintain or improve quality
Immediate evaluation of new development statuses

MECHANICAL PROCESSING

MECHANICAL PROCESSING

Our main competencies in this field are in design, profile milling, 5-axis machining and mechanical processing.

HSC milling incl. hard machining
6 Tebis programmer workstations
Large-scale machining with top level precision in cast metal and steel
Suitable for large-scale 3D machining
Exploitable capacities for handling complex subjects
Many years of experience in the processing of outer skin tools (design lines, Tornado lines, etc.)
Carrying out tool optimisation
Low-volume production
5-axis machining
Production of new tools and tool modifications with all subsequent processes
Milling complex aluminium assemblies

5500 x 3200 x 1500 mm
Rough machining and finishing
Cast metal, steel, aluminium

D&R1500 portal milling machine
- 5500 x 3200 x 1500 mm
D&R1490 portal milling machine
- 4500 x 2500 x 1500 mm
Fooke Endura
- 3500 x 2200 x 1200 mm
DMF 360
- 3600 x 1100 x 900 mm
DMU 80
- 880 x 630 x 630 mm
D&R1500 portal milling machine

MATERIAL TESTING

MATERIAL TESTING

Our core competency in material testing is in the preparation and evaluation of samples.

Test equipment administration
Sampling
US testing
US testing, aluminium
Hardness test
US test planning GE
US test planning
Destructive testing
(Metallography, disengagement)
Preparation/evaluation of samples.
Reporting
Presentation of results
Production release WU

Resistance welding spots
Welded and soldering seams
FDS screws
Hollow punch riveting
Clinching
Mould insert nuts
Glue seam assessments
Structure analysis, layer thickness

Sheet thickness in the case of inaccessibility
Precise radius measurement
Hemming
Metallographic specimens

QUALITY

QUALITY

Skills / tasks
Licence rights

Customer standards
FMEA creation
Test equipment planning
Test plan creation
Initial sample inspection
IMDS
Product safety, ext.
Product and process audit
Potential analysis
Parts acceptance
Supplier assessment
Requalification planning

Apis
Piweb planner/designer licence
Piweb monitor licences
8D method
Customer portal maintenance
Notification of defects
Notification of damage
Target assessment, quality targets
Supplier assessment
NTF process
Returns process
Intranet editing
Document management
Data protection
Information security

Measuring technology

Measuring technology

Manual component measurement
CNC programming
CNC measurement
Optical measurement
Measuring software maintenance
MSA 1
MSA 2
SPC measurement
Measurement plan creation

PiWeb planner/designer licence
PiWeb monitor licences
Zeiss Caligo
Polywork
Jedwin database – test equipment management
Catia MPE2 measurement programming
Dmis interface
IDA interface

1 CNC double column measuring machine (up to 8500 x 2500 x 2300)
1 CNC double column measuring machine (up to 6500 x 2500 x 2300)
1 CNC double column measuring machine (up to 5500 x 2500 x 2100)
1 measuring machine with C track (up to 5500 x 2500 x 2100)
1 measuring machine with C track (up to 3000 x 4000 x 2300)
1 Faro measuring arm
2 Romer measuring arms with V5 laser scanner

INDIVIDUALISATION

INDIVIDUALISATION

Skills
Examples

EDAG can take an idea, develop and release the data, and supply the product in hardware form
Validation/ measurement taking requirements of series production into account
Further customised applications: wing, side panel, door sill, tailgate
Parts / assemblies hand-brushed, with polished weld seam

Trim/door sill panel of various materials (steel, brushed stainless steel, aluminium) with individualisation (light, markings)
Corrugated metal
Stainless steel
Polished stainless steel
Hoods / air vents
Markings
Individualised special series / can be industrialised for low-volume production

Contact

Sven Jacob

Head of Sales / Project Management

sales@fft-wk.com